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Introduction to sludge thickening

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Dried sludge, in grey, close up shot

Overview of sludge thickening

A number of processes act purely to remove water from the sludge to reduce its volume. As a result, the suspended solids concentration of the sludge is increased, i.e. the sludge becomes consolidated. These processes are referred to as either thickening or dewatering, depending on the amount of water removed.

Thickening processes are defined as those which remove part of the free water from the sludge by:

  • allowing the particles to settle to the base of a vessel, producing a concentrated (thickened) stream that can be removed from the vessel base and a supernatant (diluted) stream withdrawn from its surface (gravity thickening),
  • encouraging the particles to migrate the sides of a rotating container under the action of a centrifugal force (centrifugal thickening), which produces a clarified centrate stream along with the thickened solids,
  • encouraging the neutrally buoyant particles to float to the sludge surface, so they can be removed by skimming ((dissolved air) flotation thickening), or
  • allowing the liquid to drain under gravity through a permeable medium on which the sludge sits (gravity belt) or comes into contact (rotary drum thickening).

These processes are relatively low in energy consumption and generate sludges of 4−6% dry solids (DS) content. They are widely employed to reduce the solids content of sludge upstream of anaerobic digestion.

What’s the difference between thickening and dewatering?

Thickening and dewatering processes both provide a concentrated, consolidated product − retaining most of the solids from the original sludge – along with a diluted stream which is predominantly water. For both process types the dilute stream is usually directed back to the inlet of the wastewater treatment works.

Thickening and dewatering processes Credit: Judd Water & Wastewater Consultants
Thickening and dewatering processes
Hierarchy of thickening and dewatering processes, including gravity and filtration based technologiesCredit: Judd Water & Wastewater Consultants

Thickening processes are those which concentrate the sludge by removing part of the free water. In doing so, the finished product retains the liquid, free-flowing characteristics of the feed sludge, so that it can still be conveyed by pumping. Thickening normally increases the dry solids (DS) content to 4−6%.

Unthickened sludge, ~2% DS

Unthickened sludge, ~2% DS Source: Paul Nelsen / YouTube

Thickened sludge, ~6% DS, pumped into a bucket

Thickened sludge, ~6% DS, pumped into a bucket Source: Paul Nelsen / YouTube

Thickened sludge, ~6% DS

Thickened sludge, ~6% DS Source: Paul Nelsen / YouTube

Sludge going through a belt thickener

Sludge going through a belt thickener Source: Sidney Seckler Ferreira Filho / YouTube

Dewatering processes remove significantly more of the free water along with, in some cases, other fractions of the sludge water content. This generates a concentrated sludge product, referred to as a cake, which is not free-flowing and instead forms lumps which can only be transported by a conveyor belt, mechanical earth-moving equipment, or spade.

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References

YouTube channel, Paul Nelsen, https://www.youtube.com/channel/UCRLRjTob-UZoh7C3orM8PpQ

YouTube channel, Sidney Seckler Ferreira Filho, https://www.youtube.com/channel/UCeq7PGMxIiI-fD9jaOUoaqA

About this page

'Introduction to sludge thickening' was written by Simon Judd

This page was last updated on 19 September 2020

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