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Filter presses for sludge dewatering

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Filter press cake product, showing lumps of dewatered sludge solids with an impression of the filter cell membrane

How filter presses work

A filter press (FP) provides sludge dewatering by pressing the sludge between a series of porous plates. The process forces water from the sludge by applying high pressures to sludge layers held between a series of 20−80 rectangular plates. The plates are recessed to allow them to be filled with sludge, and a filter cloth with an effective pore size of less than 0.1 mm fitted to each.

The FP is the only mechanical thickening or dewatering technology that is limited to batchwise (rather than continuous) operation. It is also the only dewatering technology capable of routinely achieving high concentrations of the dewatered solids cake product – between 35 and 45% DS (dry solids) depending on the feed sludge origin and the chemical conditioning applied.

Operation of the filter press proceeds by slowly filling the recesses between the plates with the sludge before applying pressures of 7−20 bar over a period of 1−2 hours. The water is forced out of the sludge under the pressures applied, the filtrate being returned to the wastewater treatment works influent.

Air is then flushed through the system for 5−15 minutes to displace most of the residual water from the cake formed in the recesses. The filter cake may also be washed at this point to remove contaminants. The plates are then separated and the cake solids, 25−40 mm thick, allowed to fall out. The complete operating cycle of filling, filtering and emptying, and washing down the press can take up to five hours.

Sludge filter press main elements Credit: Judd Water & Wastewater Consultants
Sludge filter press main elements
Sludge filter press, comprising a series of vertical filter plates fitted with a porous cloth though which water travels when it is squeezed out from the sludge under a high applied pressure.Credit: Judd Water & Wastewater Consultants

Filter press, tons per hour

Filter press, tons per hour Source: Crystal Lakes / YouTube

A modification of the standard FP is the diaphragm/membrane press. In this technology, a flexible diaphragm is sandwiched between the filter cloth and the supporting plate. This provides additional dewatering by pressurising the diaphragm (up to ~20 bar) at the end of the pressing cycle to expand the diaphragm and provide further pressure on the cake trapped in the recesses.

The filter press has also been adapted to provide a hybrid filter press/dryer process, using a hot water system to heat the filter plates. DS concentrations above 95% have been reported from pilot trials conducted under appropriate operating conditions using this technology (Abu-Orf et al, 2007), with the cake dryness increasing with increased operational cycle time as with the conventional FP. These results relate to an unthickened thermophilic anaerobically digested sludge starting material, implying that dewatering and drying of raw sludges can be carried out in a single stage.

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References

Abu-Orf, M. Robert Junnier, R., Mah, J., & Dentel, S. (2007). Demonstration of combined dewatering and thermal vacuum drying of municipal residuals, Journal of residuals science and technology 4(1) 25-34

Andreoli, C.V., von Sperling, M., & Fernandes. F. (2007). Sludge treatment and disposal, IWA Publishing (Lon, NY)

Metcalf & Eddy (2014). Wastewater engineering, treatment and resource recovery, 5th ed. Eds. Tchobanoglous, G., Stensel, D., Tsuchihashi, R., and Burton, F., McGraw-Hill (NY)

YouTube channel, Crystal Lakes, https://www.youtube.com/user/tonsperhourinc

About this page

'Filter presses for sludge dewatering' was written by Simon Judd

This page was last updated on 19 April 2021

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