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Sludge treatment − gravity belt thickening

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Abstract design of swirls in white, brown and purples

How gravity belt thickening works

Gravity belt thickening (GBT) increases the sludge solids concentration (i.e. thickens the sludge) by allowing the water (or filtrate) to drain from the sludge under gravity through a permeable medium (a moving belt) on which the sludge sits.

There are two types of belt-based processes for increasing sludge solids concentration. GBT is a low-pressure process which operates by allowing the water to drain from the sludge under gravity. A belt filter press, on the other hand, operates by squeezing water from the sludge under pressure, and achieves a higher dry solids concentration as a result.

In GBT, the sludge solids concentration is increased along the length of a porous belt as water drains through it, the sludge solids forming a layer on the belt surface. The belt is continuously recirculated, as with a classical conveyor belt, and the thickened solids are allowed to fall off the end into a collector vessel – often assisted by a scraper. The filtrate is collected in a sump.

Gravity belt thickener Credit: Judd Water & Wastewater Consultants
Gravity belt thickener
Sludge gravity belt thickener, showing a recirculating conveyor belt onto which the sludge is loaded and though which water drains to leave a thickened sludge productCredit: Judd Water & Wastewater Consultants

Gravity belt thickener, Alfa Laval

Gravity belt thickener, Alfa Laval Source: Alfa Laval / YouTube

Plows (sometimes called picket fences – not to be confused with picket fence thickeners) are positioned along the belt surface to increase the thickness of the sludge layer and provide a small degree of agitation, both of which encourage the water to drain from the sludge layer through the belt. A spray system is used to clean the belt and prevent the belt pores blocking.

The two key operating parameters for gravity thickening are the sludge hydraulic loading rate (HLR) per unit belt width and the belt speed. The hydraulic loading rate is normally in the range 7−35 m3/h per m width, with an accompanying solids loading rate of 90−1600 kg/(m.h), at belt speeds ranging from 300 to 1200 m/h. Under such conditions, solids capture is 90−98% efficient.

As with all thickening and dewatering operations, the performance is dependent on applying the appropriate polymer dose for sludge conditioning.

Table 1. GBT polymer dose and DS concentration of feed and thickened sludge (Metcalf and Eddy, 2014; Andreoli et al, 2007)
Sludge sourceSolids concentration, % FeedSolids concentration, % ThickenedPolymer dose(kg.tDS-1)
Primary492−3
Waste activated sludge (WAS)3.57.54−6
Mixed, primary + WAS4.594−6
Digested5102−4

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References

Andreoli, C.V., von Sperling, M., & Fernandes. F. (2007). Sludge treatment and disposal, IWA Publishing (Lon, NY)

Metcalf & Eddy (2014). Wastewater engineering, treatment and resource recovery, 5th ed. Eds. Tchobanoglous, G., Stensel, D., Tsuchihashi, R., and Burton, F., McGraw-Hill (NY)

YouTube channel, Alfa Laval, https://www.youtube.com/user/alfalaval

About this page

'Sludge treatment − gravity belt thickening' was written by Simon Judd

This page was last updated on 19 September 2020

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